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Automotive design Industrial design

PBX – ECOS Inner Unit

  • Skills: Full design development process

  • Client: PBX GmbH

  • Project link: https://pbx.at/

  • Tags:

    ECOS, PBX, WERKEMOTION

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01. Intro

Project Description

ECOS M24

Zero-emission technology for conditioned transport

ECOS M24 is a new transport refrigeration solution specifically designed for electric vehicles, allowing the delivery of temperature-sensitive foodstuff or pharmaceutical products to their destination reliably and without emitting any CO2.

PBX Inner Unit Main Image_Design by WERKEMOTION

Outer & Inner unit

Refrigeration system

Ecos M24 system consists of an outer and inner unit. The outer unit is part of a refrigeration system that mounts on the roof of the cargo van. The inner unit cools the inside of the cargo.

ecos M24

Outer unit

PBX Outer Unit System_Design by Werkemotion
ecos M24

Inner unit

PBX Inner Unit System_Design by Werkemotion

02. Design Process

Development

ECOS M24 line consists of outer and inner units. Together they create a system capable of delivering temperature-sensitive products to their destination without emitting any CO2.

Ecos by PBX system function_Design by werkemotion

LIGHTWEIGHT

Up to 15 % more payload at same cooling capacity

ECOLOGICAL

Natural refrigerant (GWP<1)

AERODYNAMIC

Maximum driving range thanks to best volumetric efficiency

SMALLER

Ideal for electric light commercial vehicles < 3.5 tons

EFFICIENCY

Cost and energy efficient

01.

Concept Stage

A new fresh visual needed to be created to reflect modern emission free refrigeration technology designed specifically for electric vehicles.

ECOS M24 product line needed to stand out on the market of mobile refrigeration units and at the same time reflect new trends in automotive design relating to electric mobility.

Werkemotion design team create unique design language for both refrigeration units thanks to complete design process from hand sketch - 3D concept model - Manufacturing data.

Ecos by PBX Concept Phase_Design by Werkemotion
PBX Inner unit Design process_Design by Werkemotion
02.

Prototyping Stage

Both units had specific technical demands shaping final design. Intake and outtake grills of both units had to be designed to meet individual airflow requirements to ensure proper function of the system.

During design process the goal was to keep similar design language traits on both units despite the differences in construction of the two units.

WE prepare all outer surface with all manufacturing requirements.

PBX Inner unit Design process_Design by Werkemotion
PBX Inner unit Design process_Design by Werkemotion

03. Concept Phase

Sketch Development

During the sketch phase, we are looking for a new design language and exploring how used materials and manufacturing processes impact the design. 

Ecos by PBX Sketch Phase_Design by Werkemotion

04. Development

Design Process

Werkemotion Design Studio closely collaborated with PBX engineers to merge a new visual identity with all technical requirements. The result is a product that stands out at the same time in design and technological innovation. Both aspects are necessary to differentiate the brand from the competition and attract new customers.

OUTER UNIT

ECOS M24 by PBX_Outer Unit technical view_design by WERKEMOTION

INNER UNIT

ECOS M24 by PBX_Inner Unit technical view_design by WERKEMOTION

Beyond electrifying

Ecos by PBX Units Technology_Design by Werkemotion

Outstanding efficiency to maximize driving range

Directly driven by the traction battery of the vehicle or an 24VFC alternator.

More than 25% energy efficient than same in the class.

Predictive control for efficient temperature recovery.

Ecos by PBX Units Technology Efficiency_Design by Werkemotion
Ecos by PBX Units Technology Weight_Design by Werkemotion

Lowest weight in its class to maximize payload

More than 10% cost savings on refrigeration fleet.

Up to 80 TEUR TCO reduction per year for every eleventh vehicle

Ecos by PBX Units Technology Fleet_Design by Werkemotion
Ecos by PBX Designed for Electric Vehicles_Design by Werkemotion

05. Manufacturing

Production Data

WERKEMOTION provides services during whole product development. From first ideationvisualizations, and 3D modelling for manufacture to the supervision of final fit and finish

Ecos by PBX Inner Unit Technical View_Design by Werkemotion
Ecos by PBX Inner Unit Final Product_Design by Werkemotion
Ecos by PBX Manufacturing_Design by Werkemotion
Ecos by PBX Manufacturing_Design by Werkemotion
Ecos by PBX Manufacturing_Design by Werkemotion
Ecos by PBX Manufacturing_Design by Werkemotion
Ecos by PBX Outer unit on car_Design by Werkemotion

06. Before & After

It's not just about nice thing

From hollow technical components to simple modern product

New ECOS M24
Old ECOS M24

07. Shape Registration

Legal Protection

Our Legal Department covers the process of obtaining a shape registration of ECOS M24 Outer and Inner unit.

Thanks to that are these devices and all development costs protected by European Union Intellectual Property Office.

PBX Shape registration_Design by Werkemotion

08. Client

PBX GmbH

PBX GmbH

PBX GmbH is an international tech company, a full-service provider of clean cooling solutions, zero-emission logistics, and digital transport solutions.

As a full-service provider, we offer you environmentally friendly and energy-efficient solutions. For the conditioned transport of sensible foodstuffs and pharmaceutical products for example. But also for heating, ventilating, and air conditioning systems based on natural refrigerants. First-class engineering services and digital services round our offer.

Digital natives and full-blooded engineers; Environmental innovators, and passionate thinkers. Your business partner for sustainable mobile cooling and transport refrigeration solutions based in the north of Vienna, Austria.


www.pbx.at

Dominik Radler
``The end result is so far beyond anything I imagined. Just great work from you guys.``

— Dominik Radler

CTO at PBX GmbH

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